Table 1: Simple Two-Bolt Strap Hold-down on Flat Surface
 
Grade 1
Grade 5
Grade 8
Nominal
Size (inch)
Tensile
Area
(inch^2)
Stress
Concentration
Factor
Strength
(ksi)
Load (lbf) Battery (lb) Strength
(ksi)
Load (lbf) Battery (lb) Strength
(ksi)
Load (lbf) Battery (lb)
#80.0143.8585.0309.115.5120.0436.421.8   
#100.01753.8585.0386.419.3120.0545.527.3   
1/40.03183.8533272.613.685.0702.135.1120.0991.249.6
5/160.05243.8533449.122.585.01156.957.8120.01633.281.7
3/80.07753.8533664.333.285.01711.085.6120.02415.6120.8
7/160.1063.8533908.645.485.02340.3117.0120.03303.9165.2
1/20.14193.85331216.360.885.03132.9156.6120.04422.9221.1
9/160.1823.85331560.078.085.04018.2200.9120.05672.7283.6
5/80.2263.85331937.196.985.04989.6249.5120.07044.2352.2

Table 2: Maxiumum Battery Weights
Strap Sizes for Grade 1 Bolt
Steel
6061-T4 Aluminum
Nominal Bolt Size (inch) Tensile Stress Area (inch^2) Stress Conc. Factor Grade 1 Strengh (ksi) Max Load (lbf) Head Circum. (inch) Max Force per Inch Strap Str (ksi) Strap Thickness (inch) Min Strap Width (inch) Strap Cross Section (inch^2) Strap Str (ksi) Strap Thickness (inch) Min Strap Width (inch) Strap Cross Section (inch^2)
#80.0143.8533120.00.901133.1587 330.01550.9360.01454 200.02560.9360.024
#100.01753.8533150.01.04876143.026 330.01671.08960.018 200.02751.08960.03
1/40.03183.8533272.61.37198.41 330.02311.4270.033 200.0381.4270.0545
5/160.05243.8533449.11.57286.078 330.0331.6310.054 200.0551.6310.0898
3/80.07753.8533664.31.766376.099 330.04391.8350.0805 200.07241.8350.133
7/160.1063.8533908.6 1.9625462.966 330.0542.038960.110 200.08912.038960.1817
1/20.14193.85331216.3 2.355516.470 330.0602.44680.147 200.09942.4470.243
9/160.1823.85331560.0 2.55611.465 330.0712.650.189 200.11772.650.312
5/80.2263.85331937.1 2.944658.053 330.076773.0580.2348 200.1273.0580.387
Strap Sizes for Grade 5 Bolt
Steel
6061-T4 Aluminum
Nominal Bolt Size (inch) Tensile Stress Area (inch^2) Stress Conc Factor Grade 5 Strengh (ksi) Max Load (lbf) Head Circum (inch) Max Force per Inch Strap Str (ksi) Strap Thickness (inch) Min Strap Width (inch) Strap Cross Section (inch^2) Strap Str (ksi) Strap Thickness (inch) Min Strap Width (inch) Strap Cross Section (inch^2)
#80.0143.8585309.1 0.901342.985 330.0400.9360.037 200.0660.9360.0618
#100.01753.8585386.4 1.04876368.400 330.04301.08960.0468 200.0711.0900.077
1/40.03183.8585702.1 1.374511.067 330.05961.4270.085 200.09831.4270.140
5/160.0523.85851156.9 1.57736.868 330.08601.6310.140 200.1421.6310.231
3/80.07753.85851711.0 1.766968.741 330.1131.8350.2074 200.1861.8350.342
7/160.1063.85852340.3 1.96251192.489 330.1392.038960.284 200.22962.038960.468
1/20.14193.85853132.9 2.3551330.300 330.1552.4470.379 200.2562.4470.6266
9/160.1823.85854018.2 2.5511574.986 330.18372.6500.487 200.3032.6500.804
5/80.2263.85854989.6 2.9441694.984 330.1983.0580.6048 200.3263.0580.998
Strap Sizes for Grade 8 Bolt
Steel
6061-T4 Aluminum
Nominal Bolt Size (inch) Tensile Stress Area (inch^2) Stress Conc Factor Grade 8 Strengh (ksi) Max Load (lbf) Head Circum (inch) Max Force per Inch Strap Str (ksi) Strap Thickness (inch) Min Strap Width (inch) Strap Cross Section (inch^2) Strap Str (ksi) Strap Thickness (inch) Min Strap Width (inch) Strap Cross Section (inch^2)
#80.0143.85120436.4 0.90118484.213627 330.05650.9360.0529 200.09320.93630.08727
#100.01753.85120545.5 1.0488520.0947 330.06071.08960.066 200.1001.08960.1091
1/40.03183.85120991.2 1.374721.5060 330.0841.4270.120 200.13891.4270.198
5/160.05243.851201633.2 1.571040.285 330.1211.6310.198 200.2001.6310.3266
3/80.07753.851202415.6 1.7661367.634 330.15961.8350.293 200.2631.8350.483
7/160.1063.851203303.9 1.96251683.514 330.1962.0390.400 200.3242.0390.661
1/20.14193.851204422.9 2.3551878.071 330.2192.4470.536 200.3622.4470.885
9/160.1823.851205672.7 2.5512223.509 330.2592.6510.688 200.4282.6511.135
5/80.2263.851207044.2 2.9442392.9192 330.27923.0580.854 200.46063.0581.409

 

Table 3: Hold-down Bolt Size for Rack or Box-Mounted Box
 
Grade 1
Grade 5
Grade 8
Nominal Size (inch) Tensile
Area (inch^2)
Stress
Concentration
Factor
Strength
(ksi)
Load (lbf) Battery (lb) Strength
(ksi)
Load (lbf) Battery (lb) Strength
(ksi)
Load (lbf) Battery (lb)
#80.0143.8533120.015.085.0309.138.6120.0436.454.5
#100.01753.8533150.018.885.0386.448.3120.0545.568.2
1/40.03183.8533272.634.185.0702.187.8120.0991.2123.9
5/160.05243.8533449.156.185.01156.9144.6120.01633.2204.2
3/80.07753.8533664.383.085.01711.0213.9120.02415.6301.9
7/160.1063.8533908.6113.685.02340.3292.5120.03303.9413.0
1/20.14193.85331216.3152.085.03132.9391.6120.04422.9552.9
9/160.1823.85331560.0195.085.04018.2502.3120.05672.7709.1
5/80.2263.85331937.1242.185.04989.6623.7120.07044.2880.5